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Mold Making Compound Index & Mold Making and Casting Accessories & Casting Materials

Brushable Polyurethane Mold Compounds

Polyurethanes...are flexible mold compounds that are extremely easy to handle. They have simple mixing ratios and good fluidity, and can be used for pouring practically any type of casting material with the right release agent. They are also cost-effective, but have certain sensitivities that affect them negatively---short shelf life in pre-mixed form and an aversion to water. Most are available in pourable and brushable versions. All materials below are arranged in terms of increasing hardness. Each includes both Parts A & B, which, when combined, approximate the total volume and weight listed.

Polygel 40

Polygel 40 consists of two liquids, which, after mixing 1:1 by weight or volume, immediately gel to a brushable consistency that cures overnight to a flexible, tough RTV rubber. It yields the best liquid mix for ideal air bubble release and easy brushing.

Polygel® 40 yields the most liquid mix for best air bubble release and easiest brushing and cures to a Shore A hardness of 40.

As the liquid components of Polygel® are stirred together, the mix changes color and thickens to a buttery non-sag paste with a working time of about twenty minutes. A mold can be built up in two or three coats, each applied about one hour apart, so the mold can be finished in several hours. The rubber will cure overnight at room temperature to a tough skin mold, which can be reinforced with fabric, if desired.

Shore A
Color
Mix Ratio
Pot Life
Cure Time
Made by:
40
Whitish
1A : 1B by vol or wt
15 min
24 hrs.
Order #
Size
Weight
Price
Buy Me
06700
Quart kit - Polygel 40
(contains: 1 qt. part A, 1 qt. part B)
4 lbs
$53.99
06701
Gallon kit - Polygel 40
(contains 1 gal. part A, 1 gal. part B)
16 lbs
$117.99
06702
5 Gallon kit - Polygel 40
(contains: 5 gal. part A, 5 gal. part B)
80 lbs
$480.99
06703
Drum kit - Polygel 40
(contains: 55 gal. part A, 55 gal. part B)
900 lbs
$4,375.99

Brush-On 40

The ultra-low mixed viscosity of this material is a pleasure to work with. The easy application is ideal for soft clay sculptures.

Smooth-On’s Brush-On Series of mold rubbers are extremely versatile and are famous for their abrasion resistance and high tear strength. They have the convenience of a one-to-one mix ratio and are easy to mix and apply with a brush or spatula. Brush-On 40 can be painted onto vertical surfaces without sagging and will cure with negligible shrinkage to durable rubbers that perform and last in production. Each will capture exact detail from any original model. Brush-On 40 is the softest of the series and offers the most flexibility and is used for models with deep undercuts.
Brush-On 40 can be inverted and used to make glove molds. As an example, you can apply two coats of Brush-On 40 and back it up with two coats of Brush-On 50 or 60. All three rubbers are suitable for reproducing sculpture, architectural restoration and production casting of concrete.

Shore A
Color
Mix Ratio
Pot Life
Cure Time
Made by:
40
Whitish
1A : 1B by vol
20 min
16 hrs.
Order #
Size
Weight
Price
Buy Me
66BR40A
Pint kit - Brush-On 40
(contains: 1 pt. part A, 1 pt. part B)
2 lbs
$25.99
66BR40B
Gallon kit - Brush-On 40
(contains: 1 gal. part A, 1 gal. part B)
18 lbs
$107.99
66BR40C
5 Gallon kit - Brush-On 40
(contains: 5 gal.part A, 5 gal. part B)
90 lbs
$489.99

Polygel 50

Polygel 50 mold rubbers consist of two liquids, Part A and Part B, which after mixing one to one by weight or volume, immediately gel to a brushable or trowellable consistency, then cure overnight at room temperature to a flexible, tough RTV(room temperature vulcanizing) rubber. They are ideal for molds built up with a brush, spatula or spray.

Polygel 50 yields a thicker mix and cures to a tougher 50 Shore A hardness. It is an excellent adhesive for bonding Poly Urethane rubbers to many materials. New, Polygel® Spray 50 consists of a blue Part A and a yellow Part B which yield a green mix.

As the liquid components of Polygel are stirred together, the mix changes color and thickens to a buttery non-sag paste with a working time of about twenty minutes. A mold can be built up in two or three coats, each applied about one hour apart, so the mold can be finished in several hours. Sprayed molds can be completed in one application. The rubber will cure overnight at room temperature to a tough skin mold, which can be reinforced with fabric, if desired.

Shore A
Color
Mix Ratio
Pot Life
Cure Time
Made by:
50
Whitish
1A : 1B by vol or wt
15 min
24 hrs.
Order #
Size
Weight
Price
Buy Me
06750
Quart kit - Polygel 50
(contains: 1 qt. part A, 1 qt. part B)
4 lbs
$53.99
06751
Gallon kit - Polygel 50
(contains 1 gal. part A, 1 gal. part B)
16 lbs
$117.99
06752
5 Gallon kit - Polygel 50
(contains: 5 gal. part A, 5 gal. part B)
80 lbs
$480.99
06753
Drum kit - Polygel 50
(contains: 55 gal. part A, 55 gal. part B)
900 lbs
$4,375.99

Brush-On 50

An easy-to-use brush-on rubber, Brush-On 50 provides ample working time for careful application. With a creamy consistency, it also brushes easily onto vertical surfaces. It cures with negligible shrinkage to a durable rubber that will stand up to repeated casting of abrasive materials. Especially useful for casting concrete.

Smooth-On’s Brush-On Series of mold rubbers are extremely versatile and are famous for their abrasion resistance and high tear strength. They have the convenience of a one-to-one mix ratio and are easy to mix and apply with a brush or spatula. Brush-On 50 can be painted onto vertical surfaces without sagging and will cure with negligible shrinkage to durable rubbers that perform and last in production. Each will capture exact detail from any original model. Brush-On 40 is the softest of the series and offers the most flexibility and is used for models with deep undercuts.
Brush-On 40 can be inverted and used to make glove molds. As an example, you can apply two coats of Brush-On 40 and back it up with two coats of Brush-On 50 or 60. All three rubbers are suitable for reproducing sculpture, architectural restoration and production casting of concrete.

Shore A
Color
Mix Ratio
Pot Life
Cure Time
Made by:
50
Whitish
1A : 1B by vol
15 min
16 hrs.
Order #
Size
Weight
Price
Buy Me
66BR50A
Pint kit - Brush-On 50
(contains: 1 pt. part A, 1 pt. part B)
2 lbs
$25.99
66BR50B
Gallon kit - Brush-On 50
(contains: 1 gal. part A, 1 gal. part B)
18 lbs
$107.99
66BR50C
5 Gallon kit - Brush-On 50
(contains: 5 gal.part A, 5 gal. part B)
90 lbs
$489.99

Brush-on 60

An easy-to-use brush-on rubber, Brush-on 60 provides ample working time for careful application. With a creamy consistency, it also brushes easily onto vertical surfaces. It cures with negligible shrinkage to a durable rubber that will stand up to repeated casting of abrasive materials.

Smooth-On’s Brush-On Series of mold rubbers are extremely versatile and are famous for their abrasion resistance and high tear strength. They have the convenience of a one-to-one mix ratio and are easy to mix and apply with a brush or spatula. Brush-On 60 can be painted onto vertical surfaces without sagging and will cure with negligible shrinkage to durable rubbers that perform and last in production. Each will capture exact detail from any original model. Brush-On 40 is the softest of the series and offers the most flexibility and is used for models with deep undercuts.
Brush-On 60 possess superior abrasion resistance and tear strength and are ideal for casting concrete and hard plasters in applications where less flexibility is required. As an example, you can apply two coats of Brush-On 40 and back it up with two coats of Brush-On 50 or 60. All three rubbers are suitable for reproducing sculpture, architectural restoration and production casting of concrete.

Shore A
Color
Mix Ratio
Pot Life
Cure Time
Made by:
60
Off-white
1A : 1B by vol
20 min
16 hrs.
Order #
Size
Weight
Price
Buy Me
66BR60A
Pint kit - Brush-On 60
(contains: 1 pt. part A, 1 pt. part B)
2 lbs
$25.99
66BR60B
Gallon kit - Brush-On 60
(contains: 1 gal. part A, 1 gal. part B)
18 lbs
$107.99
66BR60C
5 Gallon kit - Brush-On 60
(contains: 5 gal.part A, 5 gal. part B)
90 lbs
$489.99

Urethane Additionals-

Order #
Description
Size
Price
Buy Me
66KIA
Kick-It Accelerator
1pt / 1lb
$26.99
07550
Cabosil
1 gallon
$16.99
66MR1
Universal Mold Release
1 can
$11.99



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